R
Trademark
Please do not return unit to retailer.
Por favor, no devuelva el aparato al lugar de compra.
Veuillez ne pas retourner l’outil au détaillant.
1-800-554-6723
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
BC2500 LE
For Occasional Use Only
WARNING:
Read and follow all Safety Rules and Operating Instructions before
using this product. Failure to do so can result in serious injury.
ADVERTENCIA:
Lea el manual de instrucciones y siga todas las advertencias e
instrucciones de seguridad. El no hacerlo puede resultar en le-
siones graves.
AVERTISSEMENT:
Lire le manuel d’instructions et bien respecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le
faire pourrait entraîner des blessures graves.
Electrolux Home Products, Inc.
250 Bobby Jones Expressway
Augusta, GA 30907
Copyright E2002 Electrolux Home Products, Inc.
530086828 4/25/02
S Keep handles free of oil and fuel.
S Always use the handlebar and a properly
adjusted shoulder strap with a blade (see
ASSEMBLY).
S Always store gasoline in a container ap-
proved for flammable liquids.
CUTTING SAFETY
WARNING: Inspect the area to be
cut before each use. Remove objects (rocks,
broken glass, nails, wire, string, etc.) which
can be thrown or become entangled in the
blade or trimmer head.
UNIT/MAINTENANCE SAFETY
WARNING: Stop unit and disconnect
the spark plug before performing mainte-
nance (except carburetor adjustments).
S Look for and replace damaged or loose
parts before each use. Look for and repair
fuel leaks before use. Keep unit in good
working condition.
S Keep others including children, animals,
bystanders, and helpers at least 50 feet (15
meters) away. Stop engine immediately if
you are approached.
S Always keep engine on the right--hand side
of your body.
S Throw away blades that are bent, warped,
cracked, broken, or damaged in any other
way. Replace trimmer head parts that are
cracked, chipped, broken, or damaged in
any other way before using the unit.
S Maintain unit according to recommended
procedures. Keep blade sharp. Keep cut-
ting line at the proper length.
S Hold the unit firmly with both hands.
S Keep firm footing and balanc.e Do not
overreach.
S Keep blade or trimmer head below waist level.
Do not raise engine above your waist.
S Keep all parts of your body away from
blade, trimmer head, and muffler when en-
gine is running. Keep all of your body away
from the muffler when it is hot. A hot muffler
can cause serious burns.
S Use only 0.080! (2 mm) diameter Weed
Eater" brand replacement line. Never use
wire, rope, string, etc.
S Install required shield properly before using
the unit. Use the metal shield for all metal
blade use. Use the plastic shield for all line
trimmer use.
S Cut from your left to your right. Cutting on
right side of the shield will throw debris
away from the operator.
S Use only in daylight or good artificial light.
S Use only specified blade or trimmer head;
make sure it is properly installed and se-
curely fastened.
S Use only for jobs explained in this manual.
TRANSPORTING AND STORAGE
S Stop the unit before carrying.
S Keep muffer away from your body.
S Never start engine with clutch shroud re-
moved. The clutch can fly off and cause se-
rious injury.
S Allow the engine to cool and secure the unit
before storing or transporting it in a vehicle.
S Empty the fuel tank before storing or trans-
porting the unit. Use up fuel left in the carbu-
retor by starting the engine and letting it run
until it stops.
S Be sure blade or trimmer head stops turning
when engine idles.
S Make carburetor adjustments with the low-
er end supported to prevent blade or trim-
mer line from contacting any object. Hold
unit by hand; do not use the shoulder strap
for support.
S Store unit so the blade or line limiter blade
cannot accidentally cause injury. The unit
can be hung by the tube.
S Keep others away when making carburetor
adjustments.
S Store unit out of reach of children.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or ab-
normal swellings. Prolonged use in cold
weather has been linked to blood vessel dam-
age in otherwise healthy people. If symptoms
occur such as numbness, pain, loss of
strength, change in skin color or texture, or
loss of feeling in the fingers, hands, or joints,
discontinue the use of this tool and seek med-
ical attention. An anti--vibration system does
not guarantee the avoidance of these prob-
lems. Users who operate power tools on a
continual and regular basis must monitor
closely their physical condition and the condi-
tion of this tool.
S Use only recommended Weed Eaterr ac-
cessories and replacement parts.
S Have all maintenance and service not ex-
plained in this manual performed by your
authorized service dealer.
FUEL SAFETY
S Mix and pour fuel outdoors.
S Keep away from sparks or flames.
S Use a container approved for fuel.
S Do not smoke or allow smoking near fuel or
the unit or while using the unit.
S Avoid spilling fuel or oil. Wipe up all fuel
spills before starting engine.
S Move at least 10 feet (3 meters) away from
the fueling site before starting engine.
S Stop engine and allow it to cool before re-
moving fuel cap.
S Empty the fuel tank before storing or trans- SPECIAL NOTICE: This unit is equipped
porting the unit. Use up fuel left in the car- with a temperature limiting muffler and spark
buretor by starting the engine and letting it arresting screen which meets the require-
run until it stops.
ments of California Codes 4442 and 4443. All
S Store unit and fuel in area where fuel vapors U.S. forest land and the states of California,
cannot reach sparks or open flames from
water heaters, electric motors or switches,
furnaces, etc.
Idaho, Maine, Minnesota, New Jersey, Ore-
gon, and Washington require by law that
many internal combustion engines be
3
equipped with a spark arresting screen. If you After 50 hours of use, we recommend that
operate in a locale where such regulations ex- your muffler be serviced or replaced by your
ist, you are legally responsible for maintaining authorized service dealer.
the operating condition of these parts. Failure
to do so is a violation of the law. For normal
homeowner use, the muffler and spark arrest-
ing screen will not require any service.
WARNING: The muffler on this prod-
uct contains chemicals known to the State of
California to cause cancer.
ASSEMBLY
Screw
CARTON CONTENTS
Check carton contents against the following
list:
Handlebar
S Brushcutter
S Handlebar screws (2)
S Blade shield screws (4)
S Cupped washer
Bracket Cover
S Large nut for installing blade
S Long hex wrench
Mounting
Bracket
S Short hex wrench
S Bracket cover
S Metal shield
S Plastic shield
ASSEMBLY OF SHOULDER STRAP
S Shoulder strap with warning
S 4--point weed blade
S Trimmer head (assembled on unit)
S Handlebar
WARNING: Proper shoulder strap
and handlebar adjustments are required before
starting the engine.
1. Try on shoulder strap and adjust for fit and
balance before starting the engine or begin-
ning a cutting operation.
2. Insert your right arm and head through
the shoulder strap and allow it to rest on
your left shoulder. Make sure the danger
sign is on your back and the hook is to the
right side of your waist.
NOTE: A one-half twist is built in the shoulder
strap to allow the strap to rest flat on the shoul-
der.
3. Adjust the strap, allowing the hook to be
about 6 inches below the waist.
4. Fasten the strap hook to the clamp located
between the trigger handle and the handle-
bar clamp base and lift the tool to the oper-
ating position.
S Wing nut (screwed onto shield)
S Container of oil
WARNING: Always stop unit and dis-
connect spark plug before performing any as-
sembly procedures.
WARNING: If received assembled,
repeat all steps to ensure your unit is properly
assembled and all fasteners are secure.
Examine parts for damage. Do not use dam-
aged parts.
NOTE: If you need assistance or find parts
missing or damaged, call 1-800-554-6723.
It is normal for the fuel filter to rattle in the
empty fuel tank.
Finding fuel or oil residue on muffler is normal
due to carburetor adjustments and testing CONFIGURING YOUR UNIT
done by the manufacturer.
You can configure your unit using a cutting
head for grass and light weeds, or a weed
blade for cutting grass, weeds, and brush up
to 1/2 inch in diameter. To assemble your unit,
go to the section for the desired configuration
and follow the instructions.
TOOLS REQUIRED
S 2 Hex wrenches (provided)
S Adjustable wrench or large pliers
S Phillips screwdriver
ATTACHING THE HANDLEBAR
ASSEMBLY INFORMATION --
TRIMMER HEAD
WARNING: During blade usage, the
barrier portion of the handlebar must be
installed as shown to provide a barrier be-
tween operator and the spinning blade.
1. Locate the decal on the handlebar. This
decal includes two arrows. Position the
handlebar with the mounting bracket be-
tween these arrows.
2. Position the bracket cover over the han-
dlebar. Again make sure the handlebar is
between the arrows.
3. Insert screws and hand tighten only. Be
sure the handlebar is installed correctly;
then, tighten each screw securely with
the short hex wrench.
R
4
NOTE: Remove the blade and metal shield
before attaching the plastic shield and trim-
mer head. To remove blade, push in locking
8. Thread trimmer head onto the shaft in the
direction shown on the decal. Tighten un-
til secure.
lever and hold. Rotate blade nut until the lock- 9. Release locking lever.
ing lever falls into one of the grooves in the
ASSEMBLY INFORMATION -- WEED
BLADE
dust cup. Continue to hold the locking lever.
This will keep the shaft from turning while
loosening the blade nut. Remove blade nut
by turning clockwise. Release locking lever.
Remove both washers and blade. To remove
metal shield, loosen and remove the four
mounting screws. See ATTACHING THE
METAL SHIELD and INSTALLATION OF
THE METAL BLADE for illustrations. Be sure
to store all parts and instructions for future use.
EED
ADE
ATTACHING THE PLASTIC SHIELD
AND TRIMMER HEAD
WARNING: The shield must be prop-
erly installed. The shield provides partial
protection to the operator and others from the
risk of thrown objects, and is equipped with a
line limiter blade which cuts excess line to the
proper length. The line limiter blade (on un-
derside of shield) is sharp and can cut you.
NOTE: Remove the trimmer head and plas-
tic shield before attaching the metal shield
and installing one of the weed blades. To re-
move the trimmer head, push in locking lever
and hold. Rotate trimmer head until the lock-
ing lever falls into one of the grooves in the
dust cup. Continue to hold in locking lever.
This will keep the shaft from turning while
loosening the cutting head. To remove the
plastic shield, loosen and remove wing nut.
Pivot shield to release bracket from slot. See
INSTALLATION OF THE CUTTING HEAD
and ATTACHING THE PLASTIC SHIELD for
1. Remove wing nut from shield.
2. Insert bracket into slot on shield.
3. Pivot shield until bolt passes through hole
in bracket.
4. Tighten the wing nut securely.
NOTE: If your unit has a plastic cover over the
threads on the threaded shaft, remove the cov-
ering to expose the threads. Before installing
the trimmer head, make sure the dust cup is illustrations. Be sure to store all parts and in-
structions for future use. Never use the trim-
mer head with the metal blade installed.
ATTACHING THE METAL SHIELD
positioned on the gearbox as shown below.
Bracket
Slot
Wing Nut
WARNING: The metal shield must
be properly installed on the tool anytime the
tool is used with a blade. The forward tip of the
metal shield helps to reduce the occurrence
of blade thrust which can cause serious injury
such as amputation to the operator or by-
standers. Failure to install the shield in the
position shown can result in serious injury to
the operator. The length of the shield must be
aligned with the length of the tube.
Gearbox
Dust Cup
Shield
1. Place the metal shield under the gearbox,
and align the screw holes.
NOTE: Make sure all parts are properly
installed as shown in the illustration before
installing the trimmer head.
5. Push in locking lever and hold.
6. Rotate dust cup until the locking lever
falls into one of the grooves.
Gearbox
Shield
Locking Lever
2. Insert and thread the 4 mounting screws
through the holes of the gearbox and the
metal shield. Tighten evenly and secure-
ly with the hex wrench provided.
7. Continue to hold in locking lever. This will
keep the shaft from turning while tighten-
ing the trimmer head.
5
INSTALLATION OF THE METAL
BLADE
Gearbox
WARNING: Wear protective gloves
when handling or performing maintenance on
the blade to avoid injury. The blade is sharp and
can cut you even when it is not moving.
Shield
WARNING: Do not use any blades, or
fastening hardware other than the washers and
nuts shown in the following illustrations. These
parts must be provided by Poulan/Weed Eater
and installed as shown below. Failure to use
proper parts can cause the blade to fly off and
seriously hurt you or others.
Dust Cup
Threaded Shaft
de
NOTE: The dust cup and retaining washer are
located on the gearbox shaft and not in the parts
bag. All other fasteners mentioned in the follow-
ing assembly steps are in the parts bag.
1. Remove the retaining washer from the
threaded shaft of the gearbox. Leave the
dust cup on the shaft.
Retaining
Washer
Cupped
Washer
Nut
NOTE: Make sure all parts are in place as il-
lustrated, and the blade is sandwiched between
the dust cup and the retaining washer. There
should be no space between the blade and the
dust cup or the retaining washer.
7. Push in locking lever and hold.
8. Rotate blade nut until the locking lever
falls into one of the grooves in the dust
cup.
2. Install the blade and the retaining washer
over the threaded shaft.
3. Make sure the raised part of the retaining
washer is facing the gearbox and the
raised area fits into the hole in the center
of the blade.
4. Slide the blade and retaining washer onto
the shaft of the gearbox.
5. Place the cupped washer onto the shaft.
Make sure the cupped side of the washer
is toward the blade.
Locking Lever
6. Install the blade nut by threading onto the
shaft counterclockwise.
9. Continue to hold in locking lever. This will
keep the shaft from turning while tightening
the blade nut.
10. Tighten blade nut firmly with a wrench.
11. Release locking lever.
12. Turn blade by hand. If the blade binds
against the shield, or appears to be uneven,
the blade is not centered, and you must re-
install.
6
OPERATION
KNOW YOUR BRUSHWACKER
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT.
Compare the illustrations with your unit to familiarize yourself with the location of the various controls
and adjustments. Save this manual for future reference.
ON/OFF
Switch
Trigger Handle
Starter Handle
Handlebar
Trimmer head
Choke
Lever
Shield
Muffler
Primer Bulb
ON/OFF SWITCH
CHOKE
The ON/OFF switch is used to stop the engine.
To stop the engine, move the ON/OFF switch to
the OFF position.
The CHOKE helps to supply fuel to the engine
to aid in cold starting. Activate the choke by
moving the choke lever to the FULL CHOKE
position. After the engine attempts to start, move
the choke lever to the HALF CHOKE position.
Once engine has started, move the choke lever
to the OFF CHOKE position.
PRIMER BULB
The PRIMER BULB removes air from the car-
buretor and fuel lines and fills them with fuel.
This allows you to start the engine with fewer
pulls on the starter rope. Activate the primer
bulb by pressing it and allowing it to return to
its original form.
BEFORE STARTING ENGINE
IMPORTANT
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to
separation and formation of acids during stor-
age. Acidic gas can damage the fuel system
of an engine while in storage.
WARNING: Be sure to read the fuel
information in the safety rules before you be-
gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Call
1-800-554-6723.
To avoid engine problems, empty the fuel sys-
tem before storage for 30 days or longer.
Drain the gas tank, start the engine and let it
run until the fuel lines and carburetor are
empty. Use fresh fuel next season.
Never use engine or carburetor cleaner prod-
ucts in the fuel tank or permanent damage
may occur.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
This engine is certified to operate on un-
leaded gasoline. Before operation, gasoline
must be mixed with a good quality synthetic
2-cycle air-cooled engine oil. We recommend
Poulan/Weed Eater brand synthetic oil. Mix
gasoline and oil at a ratio of 40:1 . A 40:1 ratio
is obtained by mixing 3.2 ounces of oil with 1
gallon of unleaded gasoline.
DO NOT USE automotive oil or boat oil.
These oils will cause engine damage. When
mixing fuel, follow instructions printed on con-
tainer. Once oil is added to gasoline, shake
container momentarily to assure that the fuel
is thoroughly mixed. Always read and follow
the safety rules relating to fuel before fueling
your unit.
See the STORAGE section for additional in-
formation.
HOW TO STOP YOUR UNIT
S To stop the engine, move the ON/OFF
switch to the OFF position.
S If engine does not stop, move choke lever
to FULL CHOKE position.
Switch
Thro
7
HOW TO START YOUR UNIT
STARTING A WARM ENGINE
1. Move ON/OFF switch to the ON position.
2. Move the choke lever to the HALF
CHOKE position.
WARNING: The trimmer head will
turn while starting the engine. Avoid any con-
tact with the muffler. A hot muffler can cause
serious burns.
3. Squeeze and hold the throttle trigger.
Keep throttle trigger fully squeezed until
the engine runs smoothly.
STARTING A COLD ENGINE (or a
warm engine after running out of
fuel)
4. Pull starter rope sharply until engine runs,
but no more than 5 pulls.
5. Allow engine to run 15 seconds, then
move the choke lever to the OFF CHOKE
position.
NOTE: If engine has not started, pull starter
rope 5 more pulls. If engine still does not run, it
is probably flooded.
Starting Position
Starter Handle
STARTING A FLOODED ENGINE
Flooded engines can be started by placing
the choke lever in the OFF CHOKE position;
then, pull the rope to clear the engine of ex-
cess fuel. This could require pulling the starter
handle many times depending on how badly
the unit is flooded.
If the unit still doesn’t start, refer to
TROUBLESHOOTING TABLE or call
1-800-554-6723.
Choke
Lever
OPERATING INSTRUCTIONS
It is recommended that the engine not be
operated for longer than 1 minute at full
throttle.
Primer Bulb
Muffler
OPERATING POSITION
ALWAYS WEAR:
1. Set unit on a flat surface.
2. Move the ON/OFF switch to the ON posi-
tion.
Eye Protection
Long Pants
3. Slowly press the primer bulb 6 times.
4. Move choke lever to the FULL CHOKE
position.
5. Squeeze the throttle trigger fully and hold
through all remaining steps.
6. Pull starter rope handle sharply until en-
gine sounds as if it is trying to start, but do
not pull rope more than 6 times.
7. As soon as engine sounds as if it is trying
to start, move choke lever to the HALF
CHOKE position.
8. Pull starter rope sharply until engine runs,
but no more than 6 pulls. If the engine
doesn’t start after 6 pulls (at the HALF
CHOKE position), move the choke lever to
the FULL CHOKE position and press the
primer bulb 6 times. Squeeze and hold the
throttle trigger and pull the starter rope 2
more times. Move the choke lever to the
HALF CHOKE position and pull the starter
rope until the engine runs, but no more than
6 pulls. NOTE: If engine still doesn’t start,
it is probably flooded. Proceed to START-
ING A FLOODED ENGINE.
Boots
Cut from your left to your right.
When operating unit, clip shoulder strap onto
clamp, stand as shown and check for the fol-
lowing:
S Wear eye protection and heavy clothing.
S Extend your left arm and hold handlebar
grip with your left hand.
S Hold throttle grip with your right hand with
finger on throttle trigger.
9. Once the engine starts, allow it to run 10 se-
conds, then move the choke lever to the
OFF CHOKE position. Allow the unit to run
for 30 more seconds at OFF CHOKE be-
fore releasing the throttle trigger. NOTE: If
S Keep unit below waist level.
S Keep shoulder strap pad centered on your
left shoulder and danger sign centered on
your back.
engine dies with the choke lever in the OFF S Maintain full weight of tool on your left
CHOKE position, move the choke lever to
the HALF CHOKE position and pull the
rope until engine runs, but no more than 6
pulls.
shoulder.
S Without bending over, keep the blade or
trimmer head near and parallel to the ground
and not crowded into material being cut.
8
OPERATING INSTRUCTIONS FOR
USE WITH TRIMMER HEAD
WARNING: Always wear eye protec-
tion. Never lean over the trimmer head. Rocks
or debris can ricochet or be thrown into eyes
and face and cause blindness or other serious
injury.
Before trimming, bring engine to a speed suffi-
cient to cut material to be trimmed.
Do not run the engine at a higher speed than
necessary. The cutting line will cut efficiently
when the engine is run at less than full throttle.
At lower speeds, there is less engine noise and
vibration. The cutting line will last longer and will
be less likely to “weld” onto the spool.
Always release the throttle trigger and allow
the engine to return to idle speed when not
cutting.
S The line will easily remove grass and
weeds from around walls, fences, trees and
flower beds, but it also can cut the tender
bark of trees or shrubs and scar fences.
S For trimming or scalping, use less than full
throttle to increase line life and decrease
head wear, especially:
S During light duty cutting.
S Near objects around which the line can
wrap such as small posts, trees or fence
wire.
S For mowing or sweeping, use full throttle for
a good clean job.
To stop engine:
S Release the throttle trigger.
S Move the ON/OFF switch to the ON posi-
tion.
TRIMMER LINE ADVANCE
TRIMMING -- Hold the bottom of the trimmer
head about 3 in. (8 cm) above the ground and
at an angle. Allow only the tip of the line to
make contact. Do not force trimmer line into
work area.
The trimmer line will advance approximately 2
in. (5 cm) each time the bottom of the trimmer
head is tapped on the ground with the engine
running at full throttle.
The most efficient line length is the maximum
length allowed by the line limiter.Always keep
the shield in place when the tool is being oper-
ated.
Trimming
To advance line:
S Operate the engine at full throttle.
S Hold the trimmer head parallel to and above
the grassy area.
S Tap the bottom of the trimmer head lightly on
the ground one time. Approximately 2 in. (5
cm) of line will be advanced with each tap.
Always tap the trimmer head on a grassy
area. Tapping on surfaces such as concrete
or asphalt can cause excessive wear to the
trimmer head.If the line is worn down to 2
inches (5 cm) or less, more than one tap will
be required to obtain the most efficient line
length.
SCALPING -- The scalping technique removes
unwanted vegetation down to the ground. Hold
the bottom of the trimmer head about 3 in. (8
cm) above the ground and at an angle. Allow the
tip of the line to strike the ground around trees,
posts, monuments, etc. This technique in-
creases line wear.
WARNING: Use only 0.080! (2 mm)
diameter line. Other sizes of line will not ad-
vance properly and can cause serious injury.
Do not use other materials such as wire,
string, rope, etc. Wire can break off during
cutting and become a dangerous missile that
can cause serious injury.
CUTTING METHODS
WARNING: Use minimum speed
and do not crowd the line when cutting around
hard objects (rock, gravel, fence posts, etc.),
which can damage the trimmer head, become
entangled in the line, or be thrown causing a
serious hazard.
MOWING -- Your trimmer is ideal for mowing
S The tip of the line does the cutting. You will in places conventional lawn mowers cannot
achieve the best performance and mini-
reach. In the mowing position, keep the line
mum line wear by not crowding the line into parallel to the ground. Avoid pressing the
the cutting area. The right and wrong ways head into the ground as this can scalp the
are shown below.
ground and damage the tool.
9
S Cut only grass, weeds, and woody brush up
to 1/2 inch in diameter with the weed blade.
Do not let the blade contact material it
cannot cut such as stumps, rocks, fences,
metal, etc., or clusters of hard, woody brush
having a diameter greater than 1/2 inch.
S Keep the blade sharp. A dull blade is more
likely to snag and thrust.
S Cut only at full throttle. The blade will have
maximum cutting power and is less likely to
bind or stall.
S “Feed” the blade deliberately and not too
rapidly. The blade can thrust away if it is fed
too rapidly.
SWEEPING -- The fanning action of the rotating
line can be used to blow away loose debris from
an area. Keep the line parallel to and above the
area surface and swing the tool from side to
side.
S Cut only from your left to your right. Cutting on
right side of the shield will throw debris away
from the operator.
S Use the shoulder strap and keep a firm grip
on the unit with both hands. A properly
adjusted shoulder strap will support the
weight of the unit, freeing your arms and
hands to control and guide the cutting motion.
S Keep feet comfortably spread apart and
braced for a possible sudden, rapid thrust of
unit. Do not overreach. Keep firm footing and
balance.
S Keep blade below waist level; it will be
easier to maintain control of unit.
S Do not raise the engine above your waist as
the blade can come dangerously close to
your body.
S Do not swing unit with such force that you
are in danger of losing your balance.
OPERATING INSTRUCTIONS FOR
USE WITH WEED BLADE
Bring the engine to cutting speed before en-
tering the material to be cut.If the blade does
not turn when you squeeze the throttle trigger,
make sure tube is fully inserted into the en-
gine.
S Blade Thrust is a reaction that only occurs
when using a bladed unit. This reaction can
cause serious injury such as amputation.
Carefully study this section. It is important that
you understand what causes blade thrust,
how you can reduce the chance of its
occurring, and how you can remain in control
of unit if blade thrust occurs.
Always release the throttle trigger and allow
engine to return to idle speed when not cut-
ting. The blade should not turn while the en-
gine is running at idle. If the blade turns at idle,
do not use your unit. Refer to the CARBURE-
TOR ADJUSTMENT section or contact your
authorized service dealer.
S WHAT CAUSES BLADE THRUST -- Blade
Thrust can occur when the spinning blade
contacts an object that it does not cut. This
contact causes the blade to stop for an instant
and then suddenly move or “thrust” away
from the object that was hit. The “thrusting”
reaction can be violent enough to cause the
operator to be propelled in any direction and
lose control of the unit. The uncontrolled unit
can cause serious injury if the blade contacts
the operator or others.
S Maintain good firm footing while using the
unit. Do this by planting feet firmly in a
comfortable apart position.
S Cut while swinging the upper part of your
body from left to right.
S As you move forward to the next area to cut,
be sure to maintain your balance and
footing.
S WHEN BLADE THRUST OCCURS --
Blade Thrust can occur without warning if
the blade snags, stalls, or binds. This is
more likely to occur in areas where it is
difficult to see the material being cut. By
using the unit properly, the occurrence of
blade thrust will be reduced and the
operator will be less likely to lose control.
RECOMMENDED CUTTING POSITION
2 o’clock
Cut using the 2
o’clock to 4 o’clock
position of the
blade
4 o’clock
WARNING: The operator or others
must not try to clear away cut material with the
engine running or the blade turning to avoid
serious injury. Stop engine and blade before
removing materials wrapped around blade or
tube.
10
MAINTENANCE
NOTE: To avoid creating a fire hazard or
producing harmful evaporative emissions, do
not clean filter in gasoline or other flammable
solvent.
WARNING: Disconnect the spark
plug before performing maintenance except
for carburetor adjustments.
CHECK FOR LOOSE
FASTENERS AND PARTS
S Spark Plug Boot
S Air Filter
S Housing Screws
S Assist Handle Screw
S Debris Shield
3. Wash the filter in soap and water.
4. Allow filter to dry.
5. Add a few drops of oil to the filter;
squeeze the filter to distribute oil.
6. Replace parts.
Air filter
Screws
CHECK FOR DAMAGED OR
WORN PARTS
Contact an authorized service dealer for re-
placement of damaged or worn parts.
S ON/OFF Switch -- Ensure ON/OFF switch
functions properly by moving the switch to
the OFF position. Make sure engine stops;
then restart engine and continue.
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
S Fuel Tank -- Discontinue use of unit if fuel
tank shows signs of damage or leaks.
S Debris Shield -- Discontinue use of unit if
debris shield is damaged.
As your unit is used, carbon deposits build up
on the muffler and spark arresting screen.
For normal homeowner use, the muffler and
spark arresting screen will not require any
service. After 50 hours of use, we recom-
mend that your muffler be serviced or re-
placed by your authorized service dealer.
INSPECT AND CLEAN UNIT AND DE-
CALS
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit and
decals using a damp cloth with a mild deter-
gent.
REPLACE SPARK PLUG
Replace the spark plug each year to ensure
the engine starts easier and runs better. Set
spark plug gap at 0.025 in. Ignition timing is
fixed and nonadjustable.
S Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER
A dirty air filter decreases engine perform-
ance and increases fuel consumption and 1. Twist, then pull off spark plug boot.
harmful emissions. Always clean after every
5 hours of operation.
2. Remove spark plug from cylinder and
discard.
1. Clean the cover and the area around it to 3. Replace with Champion RCJ-6Y spark
keep dirt from falling into the carburetor
chamber when the cover is removed.
2. Remove parts as illustrated.
plug and tighten securely with a 3/4 in.
socket wrench.
4. Reinstall the spark plug boot.
11
SERVICE AND ADJUSTMENTS
5. Wind the line evenly and tightly onto the
REPLACING THE LINE
spool. Wind in the direction of the arrows
found on the spool.
1. Remove spool by firmly pulling on tap
button.
6. Push the lines into the notches, leaving 3
to 5 inches (7 -- 12 cm) unwound.
7. Insert the lines into the the exit holes in
the hub as shown in the illustration.
8. Align the notches with the line exit holes.
9. Push spool into hub until it snaps into
place.
2. Clean entire surface of hub and spool.
3. Replace with a pre-wound spool, or cut two
lengths of 12-1/2 feet of 0.080! (2 mm) dia-
meter Weed Eaterr brand line.
WARNING: Never use wire, rope,
string, etc., which can break off and become a
dangerous missile.
4. Insert ends of the lines about 1/2 inch (1
cm) into the small holes on the inside of
spool.
10. Pull the lines extending outside of the hub
to release the lines from the notches.
BLADE REPLACEMENT
Refer to the ASSEMBLY section for blade re-
placement instructions and illustrations.
Spool
Small
Holes
CARBURETOR ADJUSTMENT
Your carburetor is equipped with limiter caps.
Carburetor adjustment is a complicated task.
We recommend that you take your unit to an
authorized service dealer. Damage will occur
if you turn the needles beyond the limiter
stops.
Line exit holes
Line in Notch
Line in Notch
Hub
STORAGE
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits
during storage. Add stabilizer to the gasoline
in the fuel tank or fuel storage container. Fol-
low the mix instructions found on stabilizer
container. Run engine at least 5 minutes after
adding stabilizer.
WARNING: Perform the following
steps after each use:
S Allow engine to cool before storing or trans-
porting.
S Store unit and fuel in a well ventilated area
where fuel vapors cannot reach sparks or
open flames from water heaters, electric
motors or switches, furnaces, etc.
S Store unit with all guards in place. Position
unit so that any sharp object cannot acci-
dentally cause injury.
ENGINE
S Remove spark plug and pour 1 teaspoon of
40:1, 2-cycle engine oil (air cooled) through
the spark plug opening. Slowly pull the
starter rope 8 to 10 times to distribute oil.
S Replace spark plug with new one of recom-
mended type and heat range.
S Store unit and fuel well out of the reach of
children.
SEASONAL STORAGE
S Clean air filter.
S Check entire unit for loose screws, nuts,
and bolts. Replace any damaged, broken,
or worn parts.
Prepare unit for storage at end of season or if
it will not be used for 30 days or more.
If your unit is to be stored for a period of time:
S Clean the entire unit before lengthy
storage.
S At the beginning of the next season, use
only fresh fuel having the proper gasoline to
oil ratio.
S Store in a clean dry area.
S Lightly oil external metal surfaces.
OTHER
FUEL SYSTEM
S Do not store gasoline from one season to
another.
Under FUELING ENGINE in the OPERA-
TION section of this manual, see message la-
beled IMPORTANT regarding the use of ga-
sohol in your engine.
S Replace your gasoline can if it starts to rust.
12
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing all of the
recommended remedies below except remedies that require operation of the unit.
TROUBLE
CAUSE
REMEDY
Engine will not
start.
1. Move ON/OFF switch to ON position.
1.ON/OFF switch in OFF
position.
2. See “Starting a Flooded Engine” in
Operation Section.
3. Fill tank with correct fuel mixture.
4. Install new spark plug.
5. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
6. See “Carburetor Adjustment” in
Service and Adjustments Section.
2. Engine flooded.
3. Fuel tank empty.
4. Spark plug not firing.
5. Fuel not reaching
carburetor.
6. Carburetor requires
adjustment.
Engine will
not idle
properly.
1. Carburetor requires
adjustment.
2. Crankshaft seals worn.
3. Compression low.
1. See “Carburetor Adjustment” in
Service and Adjustments Section.
2. Contact an authorized service dealer.
3. Contact an authorized service dealer.
1. Air filter dirty.
1. Clean or replace air filter.
2. Clean or replace plug
Engine will not
accelerate,
lacks power,
or dies under
a load.
2. Spark plug fouled.
and regap.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
5. Compression low.
3. See “Carburetor Adjustment” in
Service and Adjustments Section.
4. Contact an authorized service dealer.
5. Contact an authorized service dealer.
Engine
1. Choke partially on.
1. Adjust choke.
smokes
2. Fuel mixture incorrect.
2. Empty fuel tank and refill with
correct fuel mixture.
excessively.
3. Air filter dirty.
4. Carburetor requires
adjustment.
3. Clean or replace air filter.
4. See “Carburetor Adjustment” in
Service and Adjustments Section.
1. See “Fueling Engine” in Operation
section.
2. Replace with correct spark plug.
3. See “Carburetor Adjustment” in
Service and Adjustments Section.
4. Contact an authorized service dealer.
Engine runs
hot.
1. Fuel mixture incorrect.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
13
LIMITED WARRANTY
ELECTROLUX HOME PRODUCTS, INC.,
er predelivery setup or normal adjustments
warrants to the original purchaser that each explained in the instruction manual.
new Weed Eaterr brand gasoline tool or at-
tachment is free from defects in material and
workmanship and agrees to repair or replace
under this warranty any defective gasoline
product or attachment as follows from the
original date of purchase.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.NO CLAIMS FOR CON-
SEQUENTIAL OROTHER DAMAGES WILL
BE ALLOWED, AND THERE ARE NO
OTHER EXPRESS WARRANTIES EX-
CEPT THOSE EXPRESSLY STIPULATED
HEREIN.
SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS OR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CON-
SEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSION MAY NOT
APPLY TO YOU.
2 YEARS-- Parts and Labor, when used for
household purposes.
90 DAYS -- Parts and Labor, when used for
commercial, professional, or income produc-
ing purposes.
30 DAYS -- Parts and Labor, if used for rental
purposes.
This warranty is not transferable and does not
cover damage or liability caused by improper
handling, improper maintenance, or the use
of accessories and/or attachments not spe- The policy of ELECTROLUX HOME PROD-
cifically recommended by ELECTROLUX
HOME PRODUCTS, INC., for this tool. Addi-
UCTS, INC., is to continuously improve its
products. Therefore, ELECTROLUX HOME
tionally, this warranty does not cover tune- PRODUCTS, INC., reserves the right to
ups, spark plugs, filters, cutting line, or rotat- change, modify, or discontinue models, de-
ing head parts that will wear and require
signs, specifications, and accessories of all
replacement with reasonable use during the products at any time without notice or obliga-
warranty period. This warranty does not cov- tion to any purchaser.
U.S. EPA/CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OB-
maintenance on your small off--road engine,
but POULAN/WEED EATER cannot deny
warranty solely for the lack of receipts or for
your failure to ensure the performance of all
scheduled maintenance. As the small off--
LIGATIONS: The U.S. Environmental
Protection Agency/California Air Resources
Board and POULAN/WEED EATER, DIVI-
SION OF WCI OUTDOOR PRODUCTS are
pleased to explain the emissions control sys- road engine owner, you should be aware that
tem warranty on your year 2001--2004 small
POULAN/WEED EATER may deny you war-
off--road engine. In California, all new small ranty coverage if your small off--road engine
off--road engines must be designed, built, and or a part of it has failed due to abuse, neglect,
equipped to meet the State’s stringent anti-- improper maintenance, unapproved modifi-
smog standards. POULAN/WEED EATER
cations, or the use of parts not made or ap-
must warrant the emission control system on proved by the original equipment manufactur-
your small off--road engine for the periods of er. You are responsible for presenting your
time listed below provided there has been no small off--road engine to a POULAN/WEED
abuse, neglect, or improper maintenance of EATER authorized repair center as soon as a
your small off--road engine. Your emission problem exists. Warranty repairs should be
control system includes parts such as the
completed in a reasonable amount of time,
carburetor and the ignition system. Where a not to exceed 30 days. If you have any ques-
warrantable condition exists, POULAN/
WEED EATER will repair your small off--road
engine at no cost to you. Expenses covered
tions regarding your warranty rights and re-
sponsibilities, you should contact your near-
est authorized service center or call
under warranty include diagnosis, parts and POULAN/WEED
EATER
at
labor. MANUFACTURER’S WARRANTY
COVERAGE: If any emissions related part
on your engine (as listed under Emissions
1--800--554--6723.
WARRANTY COM-
MENCEMENT DATE: The warranty period
begins on the date the small off--road engine
Control Warranty Parts List) is defective or a is purchased. LENGTH OF COVERAGE:
defect in the materials or workmanship of the This warranty shall be for a period of two
engine causes the failure of such an emission years from the initial date of purchase. WHAT
related part, the part will be repaired or re- IS COVERED: REPAIR OR REPLACE-
placed by POULAN/WEED EATER. OWN-
ER’S WARRANTY RESPONSIBILITIES:
MENT OF PARTS. Repair or replacement of
any warranted part will be performed at no
As the small off--road engine owner, you are charge to the owner at an approved POU-
responsible for the performance of the re- LAN/WEED EATER servicing center. If you
quired maintenance listed in your instruction have any questions regarding your warranty
manual. POULAN/WEED EATER recom-
rights and responsibilities, you should contact
mends that you retain all receipts covering your nearest authorized service center or call
14
POULAN/WEED
EATER
at
claim. POULAN/WEED EATER is not liable
to cover failures of warranted parts caused by
1--800--554--6723 WARRANTY PERIOD:
Any warranted part which is not scheduled for the use of add--on or modified parts. HOW TO
replacement as required maintenance, or FILE A CLAIM: If you have any questions re-
which is scheduled only for regular inspection
to the effect of “repair or replace as neces-
sary” shall be warranted for 2 years. Any war-
ranted part which is scheduled for replace-
garding your warranty rights and responsibili-
ties, you should contact your nearest autho-
rized service center or call POULAN/WEED
EATER at 1--800--554--6723. WHERE TO
ment as required maintenance shall be GET WARRANTY SERVICE: Warranty ser-
warranted for the period of time up to the first vices or repairs shall be provided at all POU-
scheduled replacement point for that part. LAN/WEED EATER service centers. call:
DIAGNOSIS: The owner shall not be
1--800--554--6723 MAINTENANCE, RE-
charged for diagnostic labor which leads to PLACEMENT AND REPAIR OF EMISSION
the determination that a warranted part is de- RELATED PARTS: Any POULAN/WEED
fective if the diagnostic work is performed at EATER approved replacement part used in
an approved POULAN/WEED EATER serv-
icing center. CONSEQUENTIAL DAM-
AGES: POULAN/WEED EATER may be li-
able for damages to other engine
the performance of any warranty mainte-
nance or repair on emission related parts will
be provided without charge to the owner if the
part is under warranty. EMISSION CON-
components caused by the failure of a war- TROL WARRANTY PARTS LIST: Carbure-
ranted part still under warranty. WHAT IS
NOT COVERED: All failures caused by
tor, Ignition System: Spark Plug (covered up
to maintenance schedule), Ignition Module,
abuse, neglect, or improper maintenance are Muffler including catalyst. MAINTENANCE
not covered. ADD--ON OR MODIFIED
PARTS: The use of add--on or modified parts the performance of all required maintenance
can be grounds for disallowing a warranty as defined in the instruction manual.
STATEMENT: The owner is responsible for
This engine is certified to be emissions compliant for the following use:
Moderate (50 hours)
Intermediate (125 hours)
Extended (300 hours)
15
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